
Our technical and management teams will examine your manufacturing environment to determine from which assets (sensors, machines, powermeters, etc.) data needs to be collected and identify the necessary reports. This analysis also includes identifying opportunities for energy optimization and the integration of generative AI solutions.
Based on the analysis, we will connect to all required data sources, including your PLCs, HMIs, OPC UA Servers, testing machines, service computers, and more. If necessary, sensor installations will also be performed, ensuring comprehensive data collection for energy optimization and predictive maintenance using generative AI.
The next step involves the installation and configuration of GET-Connect. Our product, requiring only a WAN connection and power, is configured according to your data sources to ensure seamless data transfer. This setup supports real-time monitoring and optimization of energy usage and operational efficiency through advanced AI algorithms.
The large data sets collected by GET-Connect are stored, analyzed, and converted into real-time manufacturing reports (production quantities, energy consumption/generation values, cycle times, OEE etc.) by GET-Impact. These reports provide critical insights for optimizing energy consumption and leveraging generative AI for predictive maintenance and anomaly detection.
With Green Edge Technologies solutions, you can access digital maps of your production lines. Machines, sensors, and power meters in your production area generate an unlimited amount of valuable data. Our products capture this data, providing insights for commercial value, process improvement, energy analysis, and product quality enhancement. By leveraging sensor data, you can increase the efficiency of your production systems and enhance the performance and quality of your products. Additionally, we read data from power meters to provide energy consumption and energy generation reports, helping you identify patterns, optimize energy usage, and reduce costs.
We process large data sets from your production lines using Green Edge Technologies' AI algorithms, allowing us to detect potential issues in machines and lines before they occur. This predictive maintenance approach ensures you can intervene before systems fail and avoid unnecessary maintenance, minimizing downtime due to maintenance and breakdowns. Additionally, our systems detect and notify you of any anomalies in the production process (e.g., sudden drops in production numbers, factory environment temperature/humidity anomalies, or sudden spikes in energy consumption).
Our comprehensive analysis of energy production and consumption provides significant advantages. We read and store data in the cloud, offering detailed reports that help you understand the relationship between energy usage and production data. For example, our reports can reveal whether energy consumption is proportional to production levels, helping you identify inefficiencies or discrepancies. This analysis allows you to optimize both energy usage and production processes, ensuring they are in sync and operating efficiently. With Green Edge Technologies, you can access a variety of reports developed from extensive data sets, including:
By integrating generative AI into our solutions, we further enhance predictive maintenance and energy optimization capabilities, ensuring that our clients can achieve maximum efficiency and sustainability in their production processes.
Developed with the mission to make Industry 4.0 accessible to production facilities of all sizes, Green Edge Technologies offers numerous features powered by the strength and efficiency of cloud technologies.
Green Edge Technologies empowers OEMs with Industry 4.0 capabilities through our advanced Industrial IoT inputs and cost-effective cloud-based AI solutions. Our platform delivers significant value across various sectors, including Steel, Metal Processing, Energy, Petrochemicals, and Plastics. By leveraging the power of cloud computing and our flexible infrastructure, we have created a system that caters to the unique needs of OEMs. Our solutions enable OEMs to seamlessly integrate smart technologies into their equipment, enhancing operational efficiency and creating new value for their customers. Whether it's a full-scale factory integration or targeted enhancements for critical machinery, Green Edge Technologies offers scalable and impactful Industry 4.0 applications. This approach allows OEMs to stay competitive and innovative while providing their clients with cutting-edge, efficient, and intelligent production solutions. Additionally, our focus on energy optimization and generative AI ensures that these solutions are both sustainable and future-proof.
Green Edge Technologies' cloud-based platform is designed by Big Data and AI experts to maximize the efficiency of AI algorithms and predictive maintenance features. Our deep learning specialists can customize and optimize AI algorithms over time based on your specific processes and data. OEMs can leverage the following features for enhanced operational performance: